Educational Pharmaceutical Engineering Pilot Plants
Hollow Fiber Ultrafiltration Membrane Separation Educational Pilot Plant
Item Number : LPK-SUF
Price varies based on specs and customizations
- Membrane Module
- Hollow fiber ultrafiltration (UF) membrane module
- Feed System
- Polyvinyl Alcohol (PVA) test solution capabilities
- Analytical Equipment
- Spectrophotometer integration
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Introduction
The Hollow Fiber Ultrafiltration Membrane Separation Educational Unit Operations Pilot Plant is an integrated laboratory training system designed to help undergraduate students master the concepts and mechanics of membrane separation. By utilizing Polyvinyl Alcohol (PVA) feed solutions, this pilot plant provides a hands-on platform for students to study the operation of hollow fiber ultrafiltration (UF) systems, evaluate process flows, and analyze key performance metrics such as solute rejection and membrane flux. It bridges the gap between theoretical transport equations and practical process engineering, preparing students for real-world industrial separation tasks.
Tailored Solutions for Diverse Academic Requirements
To ensure the equipment aligns with your specific curriculum and laboratory space, we offer comprehensive customization services. Both the hardware configuration—such as pipeline arrangements, sensor selection, and material specifications—and the software modules—including data acquisition interfaces and monitoring programs—can be tailored to meet your department’s teaching and research requirements.
Key Features and Educational Benefits
- Industrial-Scale Process Simulation: Employs industry-standard hollow fiber ultrafiltration modules, allowing students to gain direct experience with industrial separation materials and flow configurations.
- Quantitative Analytical Learning: Accompanied by spectrophotometric measurement protocols, the system enables students to quantify solute concentration changes in the feed, permeate, and concentrate streams.
- Practical Process Control: Facilitates the study of critical operational factors such as feed pressure, flow rate, and concentration polarization, helping students understand how these parameters affect flux and retention.
- Membrane Maintenance Training: Features dedicated plumbing layouts for backwashing, chemical cleaning, and membrane preservation, teaching students how to manage membrane fouling and maintain long-term operation.
- Durable and Compact Lab Footprint: Built on a high-grade, corrosion-resistant aluminum alloy frame with industrial-grade casters, ensuring physical stability, easy relocation, and efficient space utilization.
Detail & Parts
Technical Specifications
| Parameter / Component | Specification |
|---|---|
| Membrane Module | Hollow fiber ultrafiltration (UF) membrane module |
| Feed System | Polyvinyl Alcohol (PVA) test solution capabilities |
| Analytical Equipment | Spectrophotometer integration for concentration determination |
| Piping & Valves | High-transparency piping for flow visualization; chemical-resistant valves |
| Support Structure | Anodized aluminum alloy frame with heavy-duty lockable casters |
| Overall Dimensions | ≤ 2200 mm × 580 mm × 1740 mm (L × W × H) |
| Customization Scope | Adaptable hardware components and software data logging integration |
Curriculum Alignment and Experimental Modules
This pilot plant is designed to support core engineering laboratory courses. The table below illustrates how the system's experimental capabilities align with major engineering disciplines and the terminology found in classic academic textbooks.
| Experimental Module | Key Educational Objectives | Relevant Disciplines | Associated Textbook Concepts & Terminology |
|---|---|---|---|
| Ultrafiltration Flow Mechanics | Understanding co-current/cross-flow filtration, transmembrane pressure (TMP), and hydrodynamic resistance. | Chemical Engineering, Environmental Engineering, Water Treatment | Unit Operations of Chemical Engineering: Membrane separations, ultrafiltration, microfiltration, gel polarization, and mass transfer. |
| Separation Efficiency & Rejection Analysis | Calculating volumetric flux, solute rejection rates (PVA), and product recovery ratios under varying feed pressures. | Food Engineering, Biotechnology, Chemical Engineering | Transport Processes and Unit Operations: Concentration polarization, membrane transport equations, solute rejection, and physical separation processes. |
| Fouling Mitigation & Clean-in-Place (CIP) | Executing physical backwashing and chemical cleaning protocols to recover flux; learning preservation techniques. | Environmental Engineering, Process Design, Biotechnology | Chemical Engineering Design: Equipment fouling considerations, piping and instrumentation diagrams (P&ID), and operational safety in filtration systems. |
System Flexibility and Customization
We recognize that different engineering departments have unique pedagogical objectives and space constraints. The pilot plant features a modular architecture that supports customization. Our engineering team can modify both the hardware components (such as incorporating different membrane types, sensors, or automated control valves) and the software (including data logging interfaces and remote monitoring tools) to deliver a solution customized to your institution’s syllabus.
About LABPARK
For over 20 years, LABPARK has been dedicated to serving higher education by providing advanced laboratory equipment and educational unit operations pilot plants. We focus on six core engineering disciplines: chemistry, chemical engineering, biotechnology, food engineering, pharmaceutical engineering, and environmental engineering. Our commitment to innovation is backed by 209 technical patents and a robust production and research facility spanning 49,000 square meters.
To date, LABPARK has established trusted partnerships with more than 289 universities and colleges worldwide. By bridging the gap between theoretical classroom learning and real-world industrial operations, we help educators cultivate the next generation of engineers and researchers.
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