Educational Environmental & Water Treatment Pilot Plants
Gas-Solid Heterogeneous Separation Demonstration Educational Unit Operations Pilot Plant
Item Number : LPK-BHS
Price varies based on specs and customizations
- Separation Technologies
- Gravity Settling Chamber, Inertial Settling Chamber, Cyclone Separator, Bag Filter
- Fluid Measurement & Control
- Variable Speed Air Blower, Transparent Orifice Plate Flowmeter, Transparent Star Feeder
- Diagnostic Capabilities
- Differential Pressure Measurement, Variable Velocity Adjustment
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Introduction
The Gas-Solid Heterogeneous Separation Demonstration Educational Unit Operations Pilot Plant is an educational system designed for undergraduate laboratories in engineering departments. It provides a visual platform for students to study the mechanics of fluid-particle systems. By featuring fully transparent, high-visibility processing chambers, this pilot plant allows students to observe the physical dynamics of gravity settling, inertial settling, centrifugal separation (cyclones), and barrier filtration (bag filters) in real time. It serves as an effective bridge between classroom fluid dynamics theory and practical industrial gas-cleaning operations.
Tailored for Your Curriculum: Flexible Customization
To ensure this pilot plant integrates into your specific laboratory syllabus and spatial constraints, LABPARK offers comprehensive customization options. We can customize both the software interfaces and the physical hardware configurations of the system to align with your department’s specific instructional objectives, local laboratory standards, or data acquisition preferences.
Key Pedagogical Functions and Advantages
- Visualizing Industrial Unit Operations: The star feeder, orifice plate flowmeter, and all four separation chambers are manufactured from transparent materials, enabling students to directly observe the internal mechanics, particle trajectories, and flow behavior during operation.
- Variable Velocity Analysis: By adjusting the system air velocity, instructors can demonstrate how inlet velocity and pressure drop affect the collection efficiency and overall energy consumption of different separation technologies.
- Comprehensive Multi-Stage Separation: The device integrates four distinct gas-solid separation methods into a single, cohesive workflow, allowing direct comparisons of gravity settling, inertial impact, cyclone separation, and bag filtration.
- Supportive Digital Resources: High-quality conceptual animations illustrate the internal flow patterns, boundary layers, and physical structures of key components—such as the orifice flowmeter and star feeder—assisting in pre-lab preparation and post-lab analysis.
- Robust, Mobile Engineering Design: Constructed on a high-grade aluminum alloy frame with integrated casters, the unit offers physical durability and ease of relocation within the laboratory space.
Detail & Parts
Technical Specifications and Curriculum Alignment
The pilot plant is engineered to support core coursework in chemical engineering, environmental technology, and process engineering. The table below outlines the physical specifications of the equipment, its operational modules, and its alignment with standard academic curricula.
| Parameters & Modules | Technical Specifications & Details | Academic Relevance & Textbook Alignment |
|---|---|---|
| Physical Dimensions | Maximum dimensions: 1480 mm × 580 mm × 1800 mm (Length × Width × Height). Mounted on a durable aluminum alloy frame with industrial casters. | Associated Disciplines: - Chemical Engineering - Environmental Engineering - Process / Food Engineering |
| Separation Technologies | • Gravity Settling Chamber • Inertial Settling Chamber • Cyclone Separator • Bag Filter |
Core Textbook Connections: - Unit Operations of Chemical Engineering - Transport Processes and Unit Operations - Chemical Engineering Design |
| Fluid Measurement & Control | • Variable Speed Air Blower • Transparent Orifice Plate Flowmeter • Transparent Star Feeder for particle introduction |
Relevant Unit Operations & Topics: - Fluid-Particle Mechanics & Sedimentation - Terminal Settling Velocity & Stokes' Law - Centrifugal Separation & Cyclone Collection Efficiency - Gas Cleaning, Dust Removal, & Air Pollution Control |
| Diagnostic Capabilities | • Differential Pressure Measurement (for cyclone pressure drop) • Variable velocity adjustment for performance evaluation |
Key Conceptual Application: Evaluation of pressure drop vs. collection efficiency; understanding industrial scale-up and design parameters for particulate collection systems. |
Custom Software and Hardware Solutions
We recognize that academic lab spaces and curriculum requirements change. Whether you require integrated digital data acquisition software, alternative sensor configurations, or specific dimension modifications, LABPARK’s engineering team can customize both the software and hardware components of this pilot plant to match your department's pedagogical requirements.
About LABPARK
For over 20 years, LABPARK has served the global higher education sector by developing and manufacturing advanced laboratory teaching equipment. Our product catalog focuses on six core academic domains: chemistry, chemical engineering, biology, food engineering, pharmaceutical technology, and environmental engineering. We are committed to providing educational institutions with robust tools that safely and effectively demonstrate complex industrial processes on a laboratory scale.
Our dedication to engineering quality and instructional value is supported by 209 technical patents. To date, LABPARK has partnered with more than 289 universities and colleges worldwide to upgrade their engineering laboratories. All research, design, and manufacturing activities are conducted within our modern 49,000-square-meter production facility, ensuring that every educational unit operations pilot plant we deliver meets strict standards of safety, quality, and durability.
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