Educational Applied Chemistry Pilot Plants
100L Continuous Loop Hydrogenation Educational Unit Operations Pilot Plant
Item Number : LPK-HLJQ100
Price varies based on specs and customizations
- Reactor Capacity
- 100L
- Construction Material
- 316 Stainless Steel
- Control Interface
- 15.6-inch Touchscreen with 5G and Bluetooth Connectivity
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Introduction
The Continuous Loop Hydrogenation Educational Unit Operations Pilot Plant is an integrated, pilot-scale laboratory system designed for chemical engineering and process technology departments. Built around a 100-liter continuous loop reactor system, this plant provides engineering students and researchers with a practical platform to study gas-liquid mass transfer, reaction kinetics, and fluid dynamics under realistic process conditions. To accommodate varying laboratory layouts and pedagogical objectives, LABPARK offers comprehensive customization services, allowing both the hardware components and control software to be tailored to meet your specific curriculum requirements.
Key Features and Educational Advantages
This pilot plant bridges the gap between theoretical reaction kinetics and industrial-scale chemical manufacturing. By incorporating industrial-grade components and safety systems, it offers several educational advantages for university laboratories:
- Industrial-Grade Construction: Built using high-grade 316 stainless steel for excellent corrosion resistance and durability, exposing students to standard materials used in chemical processing plants.
- Advanced Mixing and Fluidics: Equipped with a coiled-tube reactor, jet disperser, and static mixer, the unit demonstrates diverse chemical engineering approaches to achieving high-efficiency multiphase mixing and mass transfer.
- Comprehensive Process Control: Features centrifugal and diaphragm pumps alongside precise flowmeters, allowing students to study fluid transport, calibrate flow rates, and manage residence times.
- Robust Safety Infrastructure: Designed with explosion-proof motors and electrical enclosures. Integrated temperature and pressure sensors continuously monitor reaction conditions, providing hands-on training in process safety management and interlock systems.
- Modern Digital Integration: A 15.6-inch touchscreen interface serves as the central control hub, featuring 5G and Bluetooth connectivity. Real-time data logging and cloud storage facilitate remote data analysis and modern laboratory reporting.
Technical Specifications and Curriculum Integration
The following table details the key technical parameters of the pilot plant and demonstrates how each module aligns with standard topics found in classical chemical engineering textbooks such as Unit Operations of Chemical Engineering, Transport Processes and Unit Operations, and Chemical Engineering Design.
| Major Equipment / Module | Technical Specifications & Components | Core Chemical Engineering Concepts | Associated Textbook Knowledge Points |
|---|---|---|---|
| Reaction & Mixing Vessel | • 100L capacity reactor • Jacketed temperature control • Magnetic flap liquid level gauge |
• Jacketed heat transfer • Liquid level monitoring • Multiphase fluid dynamics |
• Agitation and Mixing of Liquids (Unit Operations of Chemical Engineering) • Heat Transfer in Jacketed Vessels (Transport Processes and Unit Operations) |
| Advanced Reactor Elements | • Coiled-tube reactor • High-efficiency jet disperser • Inline static mixer |
• Gas-liquid mass transfer • Convective mass transfer • High-shear dispersion |
• Gas-Liquid Mass Transfer & Absorption (Unit Operations of Chemical Engineering) • Mass Transfer in Reacting Systems (Transport Processes and Unit Operations) |
| Fluid Transport & Control | • Industrial centrifugal pump • Diaphragm dosing pump • Multiple high-accuracy flowmeters |
• Fluid transport dynamics • Flow measurement & calibration • Pump performance curves |
• Transportation and Metering of Fluids (Unit Operations of Chemical Engineering) • Momentum Transfer & Friction Losses (Transport Processes and Unit Operations) |
| Instrumentation & Safety Systems | • Explosion-proof motors • Real-time temperature transmitters • Digital pressure gauges |
• Process safety and interlocks • Thermal runaway prevention • Hazardous area classification |
• Process Safety and Hazard Assessment (Chemical Engineering Design) • Piping and Instrumentation Diagrams (P&IDs) (Chemical Engineering Design) |
| Data Acquisition (DAQ) System | • 15.6-inch touchscreen interface • 5G and Bluetooth telemetry • Cloud-based storage and logging |
• Process dynamics • Digital data acquisition • Remote monitoring |
• Process Control and Instrumentation (Chemical Engineering Design) |
Customization Services
At LABPARK, we recognize that every university laboratory has unique spatial constraints, utility availabilities, and academic focuses. We offer flexible customization options across both hardware and software configurations:
- Hardware Customization: Options include modifying vessel capacities, selecting alternative corrosion-resistant alloys, adding auxiliary sensors (such as pH or turbidity probes), and adapting the physical frame layout to fit your specific laboratory space.
- Software Customization: The control interface and data-acquisition software can be programmed to include customized experimental sequences, specific data-logging frequencies, and specialized user-access levels to align with your laboratory course structures.
About LABPARK
LABPARK has been dedicated to serving the global higher education sector for over 20 years, focusing on delivering advanced experimental equipment across six core fields: chemistry, chemical engineering, biology, food science, pharmaceutical engineering, and environmental engineering.
Driven by continuous innovation, LABPARK holds 209 technical patents and has established successful partnerships with more than 289 universities worldwide. Our state-of-the-art production and R&D facility spans 49,000 square meters, ensuring that every pilot plant we manufacture meets rigorous quality, safety, and educational standards.
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